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Metal Solar Photovoltaic PV Support Rollformer

High-efficiency roll forming system for solar PV mounting structures.

  • Processes galvanized steel & aluminum (0.5-3.0mm) into rails, brackets, and tracker components.
  • Features 15-25m/min production speed with ±0.2mm precision.
  • CE, ISO 9001, and TÜV certified for global solar projects.

 

Industrial-Grade Solar Support System Manufacturer
LIDI’s specialized roll former delivers precision-engineered components for ground-mounted and rooftop solar installations, compatible with Tier 1 PV module standards.


Key Applications

  • Mounting Rails
    C/U-shaped rails (30-60mm depth) for fixed-tilt systems
    Dual-axis tracker rails with anti-corrosion coating
  • Structural Components
    Pile-driven posts (76.2-114.3mm diameter)
    Adjustable tilt brackets (15°-60° angle range)
  • Custom Solutions
    Floating solar pontoons
    BIPV (Building-Integrated PV) cladding profiles

Production Line Configuration

  1. Material Preparation

    • 10-ton hydraulic decoiler with coil centering (±0.5mm)
    • 7-roller leveling system (eliminates 95% material stress)
  2. Forming Section

    • 20-stage CR12MoV alloy tooling (1M+ cycle durability)
    • RFID-enabled quick-change system (<8min profile switch)
  3. Post-Processing

    • Servo-punching unit (±0.3mm hole positioning)
    • Automated powder coating line integration (optional)

Technical Specifications

Parameter Specification
Material Thickness 0.5-3.0mm (Steel Q235/Q345, 6063 Aluminum)
Profile Length 1.0-12.0m (±1mm/m straightness)
Forming Speed 15-25m/min (Siemens servo control)
Motor Power 18.5kW (ABB frequency drive)
Load Capacity 1500N/m (static), 800N/m (dynamic)
Certifications CE, ISO 9001:2015, TÜV EN 1090

Core Advantages

  • Wind/Snow Compliance
    Engineered for IEC 61400-22 wind zones & 5500Pa snow loads

  • Corrosion Resistance
    Hot-dip galvanized (80μm) or anodized aluminum options

  • Smart Manufacturing
    IoT-enabled predictive maintenance (30% downtime reduction)

  • Global Compatibility
    Meets UL2703, AS/NZS 1170, and Eurocode standards


Why Choose LIDI Machinery?

Rapid Delivery: 15+ solar roll formers in stock, shipped within 5 days
Custom Engineering: Submit DWG files for free tooling design
Certified Quality: Full traceability with MTC material certificates
24/7 Support: On-site commissioning available in 50+ countries