Tel & WhatsApp: +86 183 6753 3018
Email: service@lidimachinery.com
Highway Guardrail Roll Forming Machine
AASHTO-Certified Highway Guardrail Roll Forming Machine
EN 1317 & MASH Compliant | 2.0-4.5mm Thickness | 8-12m/min Speed | 10-Year Road Use Warranty
✅ 5000+ Hours Roller Life
✅ Auto Thickness Detection
✅ Dual-Plane Correction System
Ideal for corrugated beam guardrails (W-beam/Thrie-beam), terminal sections & crash cushions. Free Crash Test Consultation
Highway Guardrail Roll Forming Machine with MASH Compliance
Industrial-Grade Solution for Road Safety Barrier Manufacturing
LIDI Machinery’s automated guardrail production line delivers military-grade precision for crash-tested highway barriers. Engineered to meet AASHTO M180, EN 1317, and MASH-2016 standards, this system ensures consistent quality for critical road safety infrastructure.
Key Applications
- W-beam Guardrails (310mm height, 2.5-4.5mm thickness)
- Thrie-beam Barriers (3-wave profile for high-impact zones)
- Terminal End Treatments (ET-2000/ET-PLUS compatible)
- Transition Sections (Steel-Aluminum hybrid structures)
- Crash Cushions (Energy-absorbing guardrail terminals)
[Insert Video: W-beam forming process with laser length measurement]
Production Line Components
-
Heavy-Duty Decoiler
- 20-ton capacity with hydraulic expansion mandrel
- Auto coil centering (±1mm alignment)
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Pre-Punching Unit
- 800kN servo punch (hole spacing 100-500mm adjustable)
- Dual-die station for bolt holes & drainage slots
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Roll Forming Section
- 22-stage forming with SKD11 alloy rollers (HRC 60-63)
- Real-time thickness monitoring (2.0-4.5mm range)
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Post-Processing
- Hot-dip galvanizing inline oven (optional)
- UV-resistant powder coating system
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Smart Control
- Omron PLC + 15″ HMI with collision simulation interface
- QR code tracking for batch traceability
Technical Specifications
| Parameter | Specifications |
|---|---|
| Material | Q235B/S355MC steel (Zinc-coated) |
| Profile Width | 310/506/760mm (W-beam/Thrie-beam) |
| Length Accuracy | ±1mm/12m (laser measurement) |
| Line Speed | 8-12 m/min (speed-sync with punching) |
| Power | 45kW (480V/60Hz/3Phase) |
| Certifications | CE, AASHTO M180, EN 1317 |
Competitive Advantages
🔧 Military-Grade Durability
- Tungsten-carbide rollers withstand 5000+ operating hours
- 3D-reinforced frame (200x200mm square steel beams)
🚀 Smart Manufacturing
- AI-based defect detection (98.7% recognition accuracy)
- Automated length compensation for thermal expansion
🌍 Global Compliance
- Pre-configured programs for US/EU/ASEAN road standards
- MASH-2016 test reports available
Why Choose Us?
✅ Turnkey Solutions – From profile design to crash testing support
✅ Fast ROI – 20% higher output vs conventional lines
✅ Lifetime Support – 24hr emergency response team
✅ Customization – Adaptable for local road regulations
